There is no faster, more reliable, and cost-effective method of soldering through-hole components than the wave solder process (wave pallets). To make wave pallets, a wave solder machine automatically applies the optimum combination of flux, heat and solder to create perfect solder joints on PCBs.
For over 20 years, DMI has specialized in selective wave pallets that enable you advantage of the quality results and cost-effective benefits of wave solder on assemblies that require thermal or solder protection. Since the molten wave of solder makes contact with the entire surface of the PCB during the wave solder process, tooling is required in order to protect vulnerable components and areas of the PCB that are sensitive to heat or solder.
Backside bevel provides a laminar flow of the molten solder that helps eliminate bridges and voids on wave pallets.
Wave Pallets: Dedicated and Universal
Dedicated wave pallets are simply the best tooling solution available that achieve the highest quality product at the lowest cost. Even when faced with oddly-shaped boards in low-volume assemblies, a universal wave solder fixture can be a useful tool. The universal fixtures adjust to the size of each board while providing excellent flexibility. DMI offers custom sizes for all of its universal pallets, ensuring our customers receive the proper size required to meet their production needs. See Adjustable Pallets.
When wall thicknesses are too tight, or heat transfer is an issue, Titanium inserts may be the solution. DMI offers custom inserts for those hard-to-solder projects.
Please see DMI’s adjustable pallets page for options and pricing.